Common Issues and Maintenance Solutions for High-Frequency Use of Diamond Saw Blades in Construction

In the construction, stone, and metal processing industries, the 400mm 400H brazed diamond saw blade is a frequently used tool. However, users often encounter problems such as short saw blade life and low cutting efficiency. This article will delve into its specific applications and maintenance methods, aiming to provide you with practical solutions.

Applications in Different Industries

The 400mm brazed diamond saw blade is widely used in various industries. In the construction industry, it can be used for cutting concrete, bricks, and other building materials. In the stone processing industry, it is suitable for cutting marble, granite, and other stones. In the metal cutting industry, it can also play an important role in cutting some metals.

According to industry statistics, in a large - scale construction project, using this type of saw blade can increase the daily cutting volume by about 30% compared with traditional saw blades, greatly improving the construction progress.

Wet and Dry Cutting Modes

There are two main cutting modes for the 400mm brazed diamond saw blade: wet cutting and dry cutting. Wet cutting can effectively reduce the temperature during the cutting process, which is beneficial to prolonging the service life of the saw blade. It is suitable for long - time and high - intensity cutting operations. Dry cutting, on the other hand, is more flexible and can be used in some situations where water is not convenient to use. However, the cutting temperature is relatively high, and the saw blade may wear out faster.

For example, in a stone processing factory, when cutting large - area granite, using wet cutting can reduce the saw blade wear rate by about 20% compared with dry cutting, and at the same time improve the cutting surface quality.

Technical Highlights: Brazing and Heat Dissipation Design

The 400mm brazed diamond saw blade adopts advanced brazing technology, which can firmly bond the diamond particles to the saw blade matrix, reducing the probability of diamond shedding. In addition, its innovative heat dissipation design is also a major highlight. Through special grooves and holes on the saw blade surface, heat can be quickly dissipated during the cutting process, effectively reducing thermal deformation.

Studies have shown that this heat dissipation design can reduce the saw blade temperature by about 15 - 20 degrees Celsius during high - speed cutting, which can significantly extend the service life of the saw blade. In a metal cutting workshop, after using this saw blade with excellent heat dissipation design, the saw blade replacement frequency has been reduced by about 40%.

Maintenance Measures

Proper maintenance is crucial for the performance and service life of the saw blade. Here are some practical maintenance steps:

• Daily inspection: Check the saw blade for cracks, wear, and diamond shedding regularly. If any problems are found, replace the saw blade in time.
• Cleaning: After each use, clean the saw blade with a soft brush and water to remove debris and dust on the saw blade surface.
• Proper storage: Store the saw blade in a dry and cool place, and avoid stacking heavy objects on the saw blade to prevent deformation.

By following these maintenance steps, you can effectively reduce the equipment failure rate and improve production efficiency. For example, a construction company has reduced the saw blade - related equipment downtime by about 35% after implementing a scientific maintenance plan.

Are you looking for a high - performance diamond saw blade that can improve your cutting efficiency and reduce maintenance costs? Our 400mm brazed diamond saw blade is the perfect choice for you. With advanced technology and excellent performance, it can bring you a better cutting experience. Click here to learn more